AI QUALITY CONTROL
FOR THE TEXTILE INDUSTRY
Camera-based AI quality control: inspect fabrics, finishes and garments in real time. Detect surface defects, color variations and flaws with precision superior to human inspection.
USE CASES
Real applications that transform your production process
Fabric Defect Detection
Detect pulled threads, breaks, holes, puckers, knots, barré lines and warp/weft displacements automatically.
Color and Finish Control
Detect shade changes between plies or rolls, dye stains, gloss differences and problems in dyeing, printing or washing processes.
Continuous Roll Inspection
Continuous fabric tracking during unwinding. Automatic defect location identification with coordinates for automated cutting.
Garment Inspection
Detect open, skipped or misaligned seams, unfinished edges, inverted pieces and missing accessories like labels, buttons or zippers.
Automatic Rejection System
Digital defect marking for automated cutting. Reject defective pieces or sections without human intervention.
Real-Time Dashboard
Visualize defects by roll, batch and process phase. Quality metrics, alerts and complete traceability from your dashboard.
KEY BENEFITS
What Condor Vision can do for your operation
Continuous Inspection
100% fabric control without human fatigue, with detection superior to manual inspection
Early Detection
Identify flaws inline for immediate adjustments, reducing scrap and rework
Per-Roll Traceability
Complete defect records by batch, roll and process phase with centralized dashboard
INTEGRATION WITH YOUR EQUIPMENT
Not just AI inspection: capture signals from your existing machines and unify everything in one system
Machine Signals
Connect to your existing equipment and capture digital/analog signals without AI
PLC Integration
Direct communication with Siemens, Allen-Bradley, Mitsubishi and other industrial PLCs
Sensors and I/O
Incorporate temperature, pressure, speed and more sensor data into your dashboard
Unified Dashboard
View machine signals + AI visual inspection in one place
AI + Machine Signals = Total Visibility
Combine the power of artificial intelligence with data from your existing PLCs and sensors. One dashboard, one source of truth for your entire operation.
DOES THIS SOUND FAMILIAR?
- Fabric defects are detected late because manual inspection is inconsistent
- Color variations between rolls generate claims and returns
- You don't have automatic defect recording per roll for traceability
- Garment inspection depends on the operator and is neither repeatable nor auditable
- You can't integrate defect detection with automated cutting
THE SOLUTION
With Condor Vision, these problems are solved automatically:
- 24/7 monitoring without human intervention
- Instant problem detection
- Real-time alerts
- Automatic data and metrics
READY TO AUTOMATE YOUR TEXTILE QUALITY CONTROL?
Schedule a demo and we'll show you how to integrate AI inspection, defect detection and dashboards in your textile plant.