Quality control forTextile
Camera-based AI quality control: inspect fabrics, finishes and garments in real time. Detect surface defects, color variations and flaws with precision superior to human inspection.
Brands around the world trust CondorVision
The problem
Does this sound familiar?
- 01
Fabric defects are detected late because manual inspection is inconsistent
- 02
Color variations between rolls generate claims and returns
- 03
You don't have automatic defect recording per roll for traceability
- 04
Garment inspection depends on the operator and is neither repeatable nor auditable
- 05
You can't integrate defect detection with automated cutting
THE SOLUTION
With CondorVision, these problems are solved automatically:
- 24/7 monitoring without human intervention
- Instant problem detection
- Real-time alerts
- Automatic data and metrics
Use cases
What it inspectson your line
Real applications that transform your production process
Fabric Defect Detection
Detect pulled threads, breaks, holes, puckers, knots, barr茅 lines and warp/weft displacements automatically.
Color and Finish Control
Detect shade changes between plies or rolls, dye stains, gloss differences and problems in dyeing, printing or washing processes.
Continuous Roll Inspection
Continuous fabric tracking during unwinding. Automatic defect location identification with coordinates for automated cutting.
Garment Inspection
Detect open, skipped or misaligned seams, unfinished edges, inverted pieces and missing accessories like labels, buttons or zippers.
Automatic Rejection System
Digital defect marking for automated cutting. Reject defective pieces or sections without human intervention.
Real-Time Dashboard
Visualize defects by roll, batch and process phase. Quality metrics, alerts and complete traceability from your dashboard.
Beyond quality
Production and traceabilityfrom the same system
The camera that inspects also counts, tracks cycle times and downtime, and stores every inspection with its image. No extra hardware, no spreadsheets.
Production control and metrics
Count the pieces or rolls inspected per line and per shift, measure cycle time and log every stoppage with its cause: setup, operator, quality or machine down. Each line's OEE is visible live on the dashboard.
Traceability
Every inspection is stored with its image, timestamp, style and pass/fail result. Search by lot, style, shift or hour and answer a customer claim by showing exactly how each piece left the plant.
Results
What changes in your operation
What CondorVision can do for your operation
Continuous Inspection
100% fabric control without human fatigue, with detection superior to manual inspection
Early Detection
Identify flaws inline for immediate adjustments, reducing scrap and rework
Per-Roll Traceability
Complete defect records by batch, roll and process phase with centralized dashboard
Integration
Connectsto your equipment
Not just AI inspection: capture signals from your existing machines and unify everything in one system
Machine Signals
Connect to your existing equipment and capture digital/analog signals without AI
PLC Integration
Direct communication with Siemens, Allen-Bradley, Mitsubishi and other industrial PLCs
Sensors and I/O
Incorporate temperature, pressure, speed and more sensor data into your dashboard
Unified Dashboard
View machine signals + AI visual inspection in one place
AI + Machine Signals = Total Visibility. Combine the power of artificial intelligence with data from your existing PLCs and sensors. One dashboard, one source of truth for your entire operation.
Frequently asked questions
AI inspection identifies weave defects, color variations, knot issues, holes, stains, oil marks, broken threads, and dimensional irregularities across rolls in real time, with 98%+ precision.
Blog
RELATED ARTICLES
Guides, comparisons and practical cases to dive deeper into your sector
Fabric Defects: Detection 10x Faster Than Manual Inspection
Manual fabric inspection misses up to 35% of defects and costs operators hours per shift. AI-powered fabric defect detection catches every flaw in real time, on every meter of every roll. This guide covers how it works, what it catches, and how to choose a system.
6 Hidden Costs in Manufacturing That Eat 25% of Your Revenue
Waste, returns, unplanned downtime: the costs you do not see on your production floor can represent up to 25% of revenue. Learn how to identify and eliminate them with real data.
Industry 4.0: Plants Without Real-Time Data Lose 18% Productivity
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Ready to automate your textile quality control?
Schedule a demo and we'll show you how to integrate AI inspection, defect detection and dashboards in your textile plant.