Quality control forPlastics & Packaging
Camera-based AI quality control: inspect parts immediately after injection. Detect defects, validate geometry, trigger automatic rejections and monitor from your dashboard.
Brands around the world trust CondorVision
The problem
Does this sound familiar?
- 01
Injection defects are detected late because you don't have automatic rejection
- 02
You have no real-time visibility into each injection machine's OEE
- 03
You can't automatically validate the complete geometry of each part
- 04
You don't have integration with picking robots or MES systems for traceability
- 05
You can't integrate quality control with your injection machines and systems
THE SOLUTION
With CondorVision, these problems are solved automatically:
- 24/7 monitoring without human intervention
- Instant problem detection
- Real-time alerts
- Automatic data and metrics
Use cases
What it inspectson your line
Real applications that transform your production process
Automatic Rejection System
Detect injection defects, flash or deformations and automatically trigger rejection systems or signals to the injection machine.
AI Defect Detection
Detect flash, short shots, injection cuts, deformations, warpage, cracks, porosity, color variations, burn marks and gate failures.
Geometric Validation
Validate the complete geometry of each part. Identify critical dimensional deviations and generate alarms to stop the process or eject out-of-spec parts.
Counting and Classification
Count parts per injection cycle, calculate automatic OEE. Integration with picking robots, code traceability and MES systems.
Real-Time Dashboard
Visualize OEE per injection machine, defect alerts, scrap and analytics for your entire plant instantly.
Process Analytics
Correlate defects with machine parameters. Optimize your process based on real data.
Beyond quality
Production and traceabilityfrom the same system
The camera that inspects also counts, tracks cycle times and downtime, and stores every inspection with its image. No extra hardware, no spreadsheets.
Production control and metrics
Count injection cycles and parts on every molding machine, compare actual cycle time with the theoretical one and log each stoppage with its cause. OEE per press and per shift updates live.
Traceability
Every part or container inspected is saved with its image, timestamp and pass/fail result. Search by lot, product, shift or hour and have the evidence ready for a customer complaint or an audit.
Results
What changes in your operation
What CondorVision can do for your operation
Less Scrap
Automatic rejection system that catches defects before wasting more material
Optimized OEE
Real-time dashboard with per-machine metrics to improve efficiency
Complete Inspection
Every part automatically verified at injection cycle speed
Integration
Connectsto your equipment
Not just AI inspection: capture signals from your existing machines and unify everything in one system
Machine Signals
Connect to your existing equipment and capture digital/analog signals without AI
PLC Integration
Direct communication with Siemens, Allen-Bradley, Mitsubishi and other industrial PLCs
Sensors and I/O
Incorporate temperature, pressure, speed and more sensor data into your dashboard
Unified Dashboard
View machine signals + AI visual inspection in one place
AI + Machine Signals = Total Visibility. Combine the power of artificial intelligence with data from your existing PLCs and sensors. One dashboard, one source of truth for your entire operation.
Frequently asked questions
Flash, short shots, sink marks, weld lines, burn marks, color streaks, gate vestige, dimensional out-of-spec, and contamination, all detectable in real time per cavity.
Blog
RELATED ARTICLES
Guides, comparisons and practical cases to dive deeper into your sector
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Ready for zero defects in plastics?
Schedule a demo and we'll show you how to integrate AI inspection, automatic rejections and dashboards in your injection plant.