AI QUALITY CONTROL
FOR PLASTICS & PACKAGING
Camera-based AI quality control: inspect parts immediately after injection. Detect defects, validate geometry, trigger automatic rejections and monitor from your dashboard.
USE CASES
Real applications that transform your production process
Automatic Rejection System
Detect injection defects, flash or deformations and automatically trigger rejection systems or signals to the injection machine.
AI Defect Detection
Detect flash, short shots, injection cuts, deformations, warpage, cracks, porosity, color variations, burn marks and gate failures.
Geometric Validation
Validate the complete geometry of each part. Identify critical dimensional deviations and generate alarms to stop the process or eject out-of-spec parts.
Counting and Classification
Count parts per injection cycle, calculate automatic OEE. Integration with picking robots, code traceability and MES systems.
Real-Time Dashboard
Visualize OEE per injection machine, defect alerts, scrap and analytics for your entire plant instantly.
Process Analytics
Correlate defects with machine parameters. Optimize your process based on real data.
KEY BENEFITS
What CondorVision can do for your operation
Less Scrap
Automatic rejection system that catches defects before wasting more material
Optimized OEE
Real-time dashboard with per-machine metrics to improve efficiency
Complete Inspection
Every part automatically verified at injection cycle speed
INTEGRATION WITH YOUR EQUIPMENT
Not just AI inspection: capture signals from your existing machines and unify everything in one system
Machine Signals
Connect to your existing equipment and capture digital/analog signals without AI
PLC Integration
Direct communication with Siemens, Allen-Bradley, Mitsubishi and other industrial PLCs
Sensors and I/O
Incorporate temperature, pressure, speed and more sensor data into your dashboard
Unified Dashboard
View machine signals + AI visual inspection in one place
AI + Machine Signals = Total Visibility
Combine the power of artificial intelligence with data from your existing PLCs and sensors. One dashboard, one source of truth for your entire operation.
DOES THIS SOUND FAMILIAR?
- Injection defects are detected late because you don't have automatic rejection
- You have no real-time visibility into each injection machine's OEE
- You can't automatically validate the complete geometry of each part
- You don't have integration with picking robots or MES systems for traceability
- You can't integrate quality control with your injection machines and systems
THE SOLUTION
With CondorVision, these problems are solved automatically:
- 24/7 monitoring without human intervention
- Instant problem detection
- Real-time alerts
- Automatic data and metrics
Frequently asked questions
Flash, short shots, sink marks, weld lines, burn marks, color streaks, gate vestige, dimensional out-of-spec, and contamination, all detectable in real time per cavity.
RELATED ARTICLES
Guides, comparisons and practical cases to dive deeper into your sector
7 Packaging Defects Behind the Most Expensive Recalls
A compromised seal, a misaligned label, a dented container. The packaging defects no one sees are the ones that cost the most. Learn how to catch them before they reach your customers.
12 Packaging Defects That Trigger the Worst Recalls
From broken seals to misaligned labels, the 12 packaging defects that cause the most expensive recalls in manufacturing. See real examples, root causes, and how automated inspection catches each defect before it leaves your plant.
6 Hidden Costs in Manufacturing That Eat 25% of Your Revenue
Waste, returns, unplanned downtime: the costs you do not see on your production floor can represent up to 25% of revenue. Learn how to identify and eliminate them with real data.
READY FOR ZERO DEFECTS IN PLASTICS?
Schedule a demo and we'll show you how to integrate AI inspection, automatic rejections and dashboards in your injection plant.