Quality control forPharmaceutical
Camera-based AI quality control: inspect blisters, vials and containers from multiple angles. Trigger automatic rejections, monitor from your dashboard and meet GMP/FDA standards.
Brands around the world trust CondorVision
The problem
Does this sound familiar?
- 01
ANMAT or FDA audits are increasingly rigorous and you lack complete traceability
- 02
A defective blister or vial can mean a recall because you don't have automatic rejection
- 03
You can't distinguish between cosmetic and functional defects, causing unnecessary rejections
- 04
GMP documentation consumes your time because you don't have a dashboard with automatic records
- 05
You can't integrate quality control with your production line and PLCs
THE SOLUTION
With CondorVision, these problems are solved automatically:
- 24/7 monitoring without human intervention
- Instant problem detection
- Real-time alerts
- Automatic data and metrics
Use cases
What it inspectson your line
Real applications that transform your production process
Automatic Rejection System
Detect defective blisters, poorly sealed containers or incorrect labels and trigger rejections automatically. No human intervention.
AI Blister Inspection
Verify each cavity: detect breakage, contamination, missing or split tablets automatically at line speed.
Vial Inspection
Inspect cap, crimp and stopper from multiple angles. Distinguish between cosmetic and functional defects. Detect potential leaks before dispatch.
Serialization Verification
Read and validate DataMatrix codes, batch numbers and serialization on each unit. Automatic counting of tablets, ampoules and vials per batch.
Real-Time Dashboard
Visualize your entire production in a centralized dashboard. GMP metrics, alerts and batches instantly.
GMP and FDA Compliance
Complete traceability, 21 CFR Part 11 records, automatic reports and audit-ready documentation.
Beyond quality
Production and traceabilityfrom the same system
The camera that inspects also counts, tracks cycle times and downtime, and stores every inspection with its image. No extra hardware, no spreadsheets.
Production control and metrics
Count blisters, bottles and cartons per minute on every packaging line, measure blister machine cycle time and log each stoppage with its cause. Track OEE by line and by shift, live on the dashboard.
Traceability
Every unit inspected is saved with its image, timestamp and pass/fail result, tied to its batch. Search by batch, product or shift and add that evidence to the cGMP batch records FDA investigators review.
Results
What changes in your operation
What CondorVision can do for your operation
Complete Inspection
Every unit automatically verified with integrated rejection system
Early Detection
Identify defects before they become rejected batches or recalls
GMP/FDA Compliance
Dashboard and traceability designed to meet regulatory standards
Integration
Connectsto your equipment
Not just AI inspection: capture signals from your existing machines and unify everything in one system
Machine Signals
Connect to your existing equipment and capture digital/analog signals without AI
PLC Integration
Direct communication with Siemens, Allen-Bradley, Mitsubishi and other industrial PLCs
Sensors and I/O
Incorporate temperature, pressure, speed and more sensor data into your dashboard
Unified Dashboard
View machine signals + AI visual inspection in one place
AI + Machine Signals = Total Visibility. Combine the power of artificial intelligence with data from your existing PLCs and sensors. One dashboard, one source of truth for your entire operation.
Frequently asked questions
Yes. Complete audit trail, validated change control, electronic signatures, and IQ/OQ/PQ validation reports for FDA and EMA audits.
Blog
RELATED ARTICLES
Guides, comparisons and practical cases to dive deeper into your sector
Paperless HACCP, BRC and FSSC Audits: How to Digitize Them on the Plant Floor
Paper-based quality audits are the slowest part of any food and beverage plant's compliance routine. Digital audits powered by AI inspection generate audit-ready evidence in real time, cutting prep effort by 80% and eliminating the gaps auditors look for.
Food Recalls Cost 100x More Than Catching the Defect on the Line
A single packaging defect that reaches consumers can cost 100x more than catching it on the line. Discover how modern inspection systems check 100% of production in real time.
6 Hidden Costs in Manufacturing That Eat 25% of Your Revenue
Waste, returns, unplanned downtime: the costs you do not see on your production floor can represent up to 25% of revenue. Learn how to identify and eliminate them with real data.
Ready to meet the most demanding standards?
Schedule a demo and we'll show you how to integrate AI inspection, automatic rejections and dashboards in your pharmaceutical plant.