AI QUALITY CONTROL
FOR METALLURGY
Camera-based AI quality control: automated dimensional and surface control for nuts, bolts and machined parts. Trigger automatic rejections and monitor from your dashboard.
USE CASES
Real applications that transform your production process
Automatic Rejection System
Detect weld defects, cracks or defective finishes and automatically trigger rejection systems or PLC signals.
AI Dimensional Control
Detect inner/outer diameter variations, incomplete or crushed thread defects, flash and sharp edges. 2D and 3D camera inspection.
Surface Treatment Verification
Verify zinc plating, phosphating and coatings. Detect scratches, dents, oxidation and paint defects on finished parts.
Classification and Mix Detection
Classify parts by type and size. Automatically detect out-of-batch model mixes. Verify complete batches without human intervention.
Real-Time Dashboard
Visualize quality metrics, alerts, defects by type and analytics for your entire production instantly.
Per-Part Traceability
Complete records with photos, automatic reports for certifications and documentation for customers.
KEY BENEFITS
What Condor Vision can do for your operation
Less Rework
Automatic rejection system that catches defects before the next process
Fast Inspection
Faster than traditional methods with results visible on dashboard
24/7 Monitoring
Continuous control with automatic alerts, OEE metrics and per-part traceability
INTEGRATION WITH YOUR EQUIPMENT
Not just AI inspection: capture signals from your existing machines and unify everything in one system
Machine Signals
Connect to your existing equipment and capture digital/analog signals without AI
PLC Integration
Direct communication with Siemens, Allen-Bradley, Mitsubishi and other industrial PLCs
Sensors and I/O
Incorporate temperature, pressure, speed and more sensor data into your dashboard
Unified Dashboard
View machine signals + AI visual inspection in one place
AI + Machine Signals = Total Visibility
Combine the power of artificial intelligence with data from your existing PLCs and sensors. One dashboard, one source of truth for your entire operation.
DOES THIS SOUND FAMILIAR?
- Dimensional and thread defects are detected at the customer because you don't have automatic rejection
- You can't automatically detect model or size mixes outside the batch
- Visual inspection depends on the inspector and you don't have a dashboard with metrics
- You can't verify surface treatments automatically and repeatably
- You can't integrate quality control with your PLCs and existing systems
THE SOLUTION
With Condor Vision, these problems are solved automatically:
- 24/7 monitoring without human intervention
- Instant problem detection
- Real-time alerts
- Automatic data and metrics
READY FOR TOP-TIER METALLURGICAL QUALITY?
Schedule a demo and we'll show you how to integrate AI dimensional control, automatic rejections and dashboards in your metallurgical plant.