AI QUALITY CONTROL
FOR THE ELECTRONICS INDUSTRY
Camera-based AI quality control for PCB and SMD component inspection. Trigger automatic rejections, monitor from your dashboard. Sub-millimeter precision at industrial speed.
USE CASES
Real applications that transform your production process
Automatic Rejection System
Detect solder defects, missing or misplaced components and trigger rejections automatically. No human intervention.
AI AOI Inspection
Detect cold solder joints, solder bridges, rotated components and defects that traditional AOI systems miss.
Component Verification
Confirm presence, polarity and position of each SMD component before the reflow oven.
PCB Code Reading
Read 2D codes, QR codes and board serials for complete traceability from the SMT line.
Real-Time Dashboard
Visualize yield metrics, defects by type, alerts and analytics for your entire production instantly.
Trend Analysis
Identify recurring defect patterns. Detect machine problems before they escalate.
KEY BENEFITS
What CondorVision can do for your operation
Fewer Testing Defects
Automatic rejection system that catches problems before functional testing
Sub-Millimeter Precision
Camera-based defect detection at SMD component level with dashboard results
Higher Throughput
Inspection at SMT line speed with automatic OEE metrics
INTEGRATION WITH YOUR EQUIPMENT
Not just AI inspection: capture signals from your existing machines and unify everything in one system
Machine Signals
Connect to your existing equipment and capture digital/analog signals without AI
PLC Integration
Direct communication with Siemens, Allen-Bradley, Mitsubishi and other industrial PLCs
Sensors and I/O
Incorporate temperature, pressure, speed and more sensor data into your dashboard
Unified Dashboard
View machine signals + AI visual inspection in one place
AI + Machine Signals = Total Visibility
Combine the power of artificial intelligence with data from your existing PLCs and sensors. One dashboard, one source of truth for your entire operation.
DOES THIS SOUND FAMILIAR?
- Solder defects are only caught during testing because you don't have automatic rejection
- You have no real-time visibility into what's happening on the SMT line
- Traditional AOI systems are expensive and you don't have a centralized dashboard
- Each new product requires hours of configuration without defect analytics
- You can't integrate quality control with your production line
THE SOLUTION
With CondorVision, these problems are solved automatically:
- 24/7 monitoring without human intervention
- Instant problem detection
- Real-time alerts
- Automatic data and metrics
Frequently asked questions
Traditional AOI uses fixed rules and CAD comparisons and generates many false positives. AI AOI learns real defects from your production data, reducing false rejects by 60-80%.
RELATED ARTICLES
Guides, comparisons and practical cases to dive deeper into your sector
AI AOI for SMT Lines: 60% Fewer False Positives Than Classic AOI
Traditional AOI was built for a simpler era of PCB manufacturing. AI-powered visual inspection rewires the SMT quality loop with sub-200 ms decisions, 60% fewer false positives, and models that adapt to every new board on the line.
6 Hidden Costs in Manufacturing That Eat 25% of Your Revenue
Waste, returns, unplanned downtime: the costs you do not see on your production floor can represent up to 25% of revenue. Learn how to identify and eliminate them with real data.
Industry 4.0: Plants Without Real-Time Data Lose 18% Productivity
In many plants, production moves forward without real data. Cycle times aren't measured, micro-stops go undetected, and problems surface when it's already too late. Industry 4.0 changes that.
READY FOR WORLD-CLASS ELECTRONICS INSPECTION?
Schedule a demo and we'll show you how to integrate AI AOI inspection, automatic rejections and dashboards in your SMT line.