Quality control forAutomotive
Camera-based AI quality control: inspect welds and assemblies, trigger automatic rejections, monitor from your dashboard and meet OEM standards effortlessly.
Brands around the world trust CondorVision
The problem
Does this sound familiar?
- 01
OEM audits are increasingly demanding and you lack complete traceability
- 02
Weld and surface defects are detected late because you don't have automatic rejection
- 03
You can't verify component presence/absence at each station automatically
- 04
You calculate OEE manually or don't measure it at all
- 05
You can't integrate quality control with your PLCs and existing systems
THE SOLUTION
With CondorVision, these problems are solved automatically:
- 24/7 monitoring without human intervention
- Instant problem detection
- Real-time alerts
- Automatic data and metrics
Use cases
What it inspectson your line
Real applications that transform your production process
Automatic Rejection System
Detect defects in welds and assemblies, automatically trigger rejection systems or PLC signals. No human intervention.
Assembly Verification
Detect presence/absence of each component: fasteners, clips, motors, actuators and electrical modules. Verify correct position and orientation at each station.
Surface Defect Classification
Classify defects on textured metal surfaces like pistons and compression rings. Automatically distinguish between normal variations and critical defects.
Code Reading and Traceability
Automatic barcode and QR reading. Associate each subcomponent with the assembly serial number. Direct MES/ERP integration.
Real-Time Dashboard
Visualize your entire production in a centralized dashboard. OEM metrics, alerts and analytics instantly.
Complete Traceability
VIN and serial number tracking. Production flow monitoring, critical operation confirmation and documentation for OEM and IATF audits.
Beyond quality
Production and traceabilityfrom the same system
The camera that inspects also counts, tracks cycle times and downtime, and stores every inspection with its image. No extra hardware, no spreadsheets.
Production control and metrics
Count parts per shift and per cell, measure cycle time at each station and log every stoppage with its cause. Availability, performance and quality roll up into a live OEE per line on the dashboard.
Traceability
Every inspected part is saved with its image, timestamp and pass/fail result. Search by lot, part number or shift and have the evidence ready for an OEM complaint or an IATF 16949 audit.
Results
What changes in your operation
What CondorVision can do for your operation
OEM Quality
Automatic rejection system ensuring only perfect parts reach your customer
Fast Inspection
Automated camera inspection, faster than manual, with real-time dashboard results
24/7 Monitoring
Continuous control with automatic alerts, OEE metrics and complete traceability
Integration
Connectsto your equipment
Not just AI inspection: capture signals from your existing machines and unify everything in one system
Machine Signals
Connect to your existing equipment and capture digital/analog signals without AI
PLC Integration
Direct communication with Siemens, Allen-Bradley, Mitsubishi and other industrial PLCs
Sensors and I/O
Incorporate temperature, pressure, speed and more sensor data into your dashboard
Unified Dashboard
View machine signals + AI visual inspection in one place
AI + Machine Signals = Total Visibility. Combine the power of artificial intelligence with data from your existing PLCs and sensors. One dashboard, one source of truth for your entire operation.
Frequently asked questions
Weld defects (porosity, cracks, missing weld), assembly errors, missing parts, wrong fastening torque, paint scratches, die marks, and unreadable VIN/QR codes.
Blog
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Guides, comparisons and practical cases to dive deeper into your sector
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Ready for world-class automotive quality?
Schedule a demo and we'll show you how to integrate AI inspection, automatic rejections and dashboards in your automotive plant.